Woodworking saw horses are one of the most versatile tools in any workshop. Whether you're a weekend DIYer or a seasoned woodworker, a sturdy pair of saw horses can make cutting, assembly, and finishing projects safer and easier. But with so many options on the market—folding, adjustable, heavy-duty—how do you pick the right ones? This guide breaks down what to look for, how to set them up, and common mistakes to avoid.
Key Features to Consider When Buying Saw Horses
Before you buy, focus on three main factors: weight capacity, stability, and portability. Most saw horses support 500–1,000 pounds per pair, but check the per-horse rating (often half the pair rating). Look for wide legs and rubber feet to prevent slipping on concrete or wood floors. If you move your horses often, folding models with carry handles save space and hassle. Metal horses are durable but heavy; plastic ones are lighter but may flex under load. For woodworking, avoid cheap horses with plastic tops that can split or warp—opt for steel or reinforced polymer tops instead.
How to Set Up Saw Horses Correctly (Step-by-Step)
Proper setup prevents accidents and ensures accurate cuts. Follow these steps: 1) Unfold the legs and lock all latches or pins—double-check that each leg is fully engaged. 2) Place the horses on a level surface at least 6 feet apart for standard 4x8 sheet goods. 3) Adjust height if your model has adjustable legs (most common heights are 30–32 inches). 4) Test stability by pressing down on the top—if the horse wobbles, adjust leg locks or move to a flatter area. 5) Use a sacrificial board or non-slip mat on top to protect your workpiece and add grip. Never stand on a saw horse—they are not designed for climbing.
Common Mistakes Beginners Make with Saw Horses
One big mistake is overloading—exceeding the weight limit can cause sudden collapse. Another is using saw horses as permanent workbenches; they are meant for temporary support, not heavy pounding. Also, avoid placing horses too close together—this makes long boards unstable. Beginners often forget to lock all leg mechanisms, leading to unexpected folding mid-cut. Finally, don't store them in wet areas; moisture can rust metal parts or weaken plastic hinges. Always dry them off after use.
Real-World Buying Advice: Which Saw Horses Are Best?
For most home woodworkers, I recommend a pair of folding steel saw horses with a weight capacity of at least 500 pounds per pair. Brands like ToughBuilt and Stanley are reliable. If you need portability, look for models with built-in handles and a compact fold (under 6 inches thick). For heavy-duty use (e.g., supporting large workpieces or heavy tools), choose horses with a 1,000-pound capacity and wide, non-slip feet. Avoid the cheapest plastic models—they often break within a year. Read user reviews focusing on stability and latch durability. A good pair will last decades with basic care.
Frequently Asked Questions
Q: Can I use saw horses as a workbench?
A: Not recommended. Saw horses are for temporary support, not for hammering or heavy assembly. Use a proper workbench for those tasks.
Q: How many saw horses do I need?
A: Two are sufficient for most jobs. For very long boards or sheet goods, you may need four.
Q: What height should saw horses be?
A: Standard height is 30–32 inches, which works well for standing work. Adjustable models allow you to match your workbench height.
Q: Are plastic saw horses any good?
A: Only for light-duty use. For woodworking, metal or reinforced composite is better for durability.
Final Thoughts
Choosing the right woodworking saw horses comes down to your specific needs—how much weight you'll support, how often you move them, and your budget. Prioritize stability and weight capacity over flashy features. Set them up correctly each time, and avoid common pitfalls like overloading or skipping lock checks. With a solid pair of saw horses, your projects will be safer and more enjoyable. Invest in quality, and they'll serve you for years.