Push sticks are essential safety tools for any woodworker. They keep your hands away from blades while guiding stock through saws, routers, and jointers. This guide covers everything you need to know about selecting, using, and even making push sticks for woodworking.
What Are Push Sticks and Why You Need Them
Push sticks are handheld tools designed to apply pressure and feed material through power tools without putting your fingers near the blade. They are especially critical for table saws, band saws, and jointers. A good push stick gives you control and keeps your hands at a safe distance—typically 6 to 12 inches away from the cutting area. Beginners often skip using push sticks, but even a small mistake can lead to serious injury. Always use a push stick when ripping narrow boards or making cuts where your hand would be within 6 inches of the blade.
Key Features to Look for in a Push Stick
When shopping for push sticks, consider these factors:
Grip and Handle Design: Look for a comfortable, non-slip grip. Rubber or textured handles provide better control, especially when wearing gloves. Ergonomic designs reduce hand fatigue during long sessions.
Material: Most push sticks are made from plastic, wood, or composite. Plastic sticks are lightweight and durable, but can become slippery when wet. Wooden sticks offer a traditional feel and can be custom-shaped. Composite materials like UHMW (ultra-high molecular weight polyethylene) are tough and low-friction.
Length and Shape: A standard push stick is about 12-18 inches long. Longer sticks offer more reach, but can be cumbersome. Some have a notch or hook at the end to catch the back of the workpiece, while others have a flat pusher face. Choose based on the type of cuts you make most often.
Safety Features: Some push sticks include a blade guard or a built-in finger guard. Look for sticks that are brightly colored (e.g., orange or yellow) so they are easy to see on the workbench. Also, check if the stick has a replaceable tip—wear and tear can reduce grip over time.
How to Use a Push Stick Safely: Step-by-Step
Using a push stick correctly is just as important as having one. Follow these steps for safe operation:
Step 1: Position the workpiece. Align the board with the fence and ensure it’s flat against the table. For narrow rips (less than 6 inches wide), use a push stick from the start.
Step 2: Grip the push stick. Hold it firmly with your dominant hand, keeping your wrist straight. Place the notch or pusher end against the back edge of the workpiece.
Step 3: Apply steady pressure. Push the board forward at a consistent speed—don’t force it. Let the blade do the cutting. Keep your hand behind the push stick, not directly above the blade.
Step 4: Follow through. Continue pushing until the board clears the blade completely. Never reach over the blade to retrieve the cut piece; wait for the blade to stop.
Common mistakes beginners make: Using a push stick that is too short, not using it at all for short cuts, or gripping the stick too close to the blade. Always maintain a safe distance.
DIY Push Sticks vs. Store-Bought: Which Is Better?
Many woodworkers make their own push sticks from scrap wood. DIY sticks can be customized to your hand and tools, and they cost almost nothing. However, they may lack the non-slip grip and durability of commercial models. Store-bought push sticks are engineered for safety—they often have rubberized grips, ergonomic shapes, and replaceable tips. For beginners, a commercial push stick is recommended because it eliminates guesswork. Experienced woodworkers can make effective DIY sticks using hard maple or birch plywood, with a notch cut to fit the workpiece. Just ensure the stick is long enough (at least 12 inches) and has a comfortable handle.
Push Stick Buying Guide: Top Picks and What to Avoid
Here are some real-world recommendations for push sticks available in the US:
1. Microjig GRR-Ripper: This is a favorite among woodworkers. It has a three-sided grip, adjustable handle, and replaceable pads. It works well for table saws, routers, and jointers. Price: around $40-50.
2. Milescraft Push Stick: Affordable and simple, this plastic push stick has a comfortable handle and a hook for pulling stock. Price: under $10.
3. Rockler Push Stick: Made from solid wood with a rubber grip, it offers good control and durability. Price: about $15.
What to avoid: Stay away from push sticks that are too short (under 10 inches) or have a slippery finish. Avoid sticks with sharp edges that could catch on the workpiece. Also, never use a push stick that is cracked or damaged—replace it immediately.
Frequently Asked Questions
Q: Can I use a push stick with a miter saw? Usually not needed, but for small pieces, a push stick can keep hands clear. Check the saw’s manual.
Q: How many push sticks should I own? At least two: one for the table saw and one for the jointer or router. Some woodworkers keep multiple for different tools.
Q: Are magnetic push sticks safe? Magnetic push sticks can hold metal fixtures but are not recommended for woodworking because they may interfere with saw motors or attract debris.
Q: Can I use a push stick for a bandsaw? Yes, especially for resawing or cutting curves. Use a longer stick for bandsaws to keep hands away from the blade.
Final Tips for Safe Woodworking
Push sticks are a small investment that can prevent life-altering injuries. Always use them when making cuts that bring your hands close to the blade. Store your push sticks near your saw so you never forget. Inspect them regularly for wear and replace when needed. Remember: no project is worth risking a finger. Stay safe and enjoy your woodworking.