A woodworking push stick is one of the simplest yet most essential safety tools in any workshop. Whether you're ripping narrow boards on a table saw or jointing small pieces, a push stick keeps your hands far from the blade. In this guide, you'll learn how to make your own push stick, what to look for when buying one, and how to use it correctly to avoid common mistakes.
Why You Need a Push Stick for Table Saw Safety
Table saws cause thousands of injuries each year, with many involving hands contacting the blade. A push stick acts as an extension of your hand, allowing you to guide workpieces safely through cuts. It's especially critical when ripping boards narrower than 6 inches. Push sticks also give you better control, reducing kickback risk. Even if your saw has a splitter or riving knife, a push stick is non-negotiable for narrow rips.
How to Make a DIY Woodworking Push Stick
Making your own push stick is easy and costs almost nothing. Here's a step-by-step plan:
Materials: 1x2 or 1x3 scrap wood (about 18 inches long), a pencil, a jigsaw or bandsaw, sandpaper, and optional rubber grip tape.
Step 1: Draw the shape. On your wood, sketch a profile that includes a handle at one end and a notch at the other. The notch should fit over the edge of your workpiece. A common design is a rectangle with a 45-degree angled notch at the front.
Step 2: Cut the outline. Use a jigsaw or bandsaw to cut out the shape. Take your time to follow the lines accurately.
Step 3: Sand the edges. Smooth all edges and corners to avoid splinters. A rounded handle feels more comfortable.
Step 4: Add grip (optional). Wrap the handle with rubber grip tape or hot glue to prevent slipping.
Step 5: Test fit. Place the notch on a scrap board to ensure it holds firmly without wobbling.
Buying a Push Stick: What to Look For
If you prefer to buy, here are key parameters to consider:
Length: At least 15 inches to keep your hand away from the blade. Longer is better for large workpieces.
Notch design: A deep, angled notch (around 45 degrees) provides better grip on the workpiece. Some models have a replaceable rubber tip for extra traction.
Material: Hardwood (like maple or oak) is durable but heavier. Plastic push sticks are lightweight and easy to clean, but can break under stress. Many pros prefer hardwood for longevity.
Handle ergonomics: Look for a contoured handle that fits your hand comfortably. A non-slip grip is a plus.
Common Mistakes and How to Avoid Them
Mistake 1: Using a push stick that's too short. A short stick puts your hand dangerously close to the blade. Always use a stick that keeps your hand at least 6 inches from the blade.
Mistake 2: Not using a push stick for narrow rips. Even if you have a featherboard, always use a push stick when the workpiece is less than 4 inches wide.
Mistake 3: Letting the push stick slip. If your stick loses grip, the workpiece can kick back. Ensure the notch fits snugly and your hand is dry.
Mistake 4: Ignoring the push stick's condition. A cracked or worn push stick can fail. Inspect it regularly and replace if damaged.
Real Buying Advice for Beginners
If you're new to woodworking, start with a DIY push stick to understand the design. Then consider buying a commercial one for consistent quality. Brands like MicroJig, GRR-Ripper, and Rockler offer reliable options. Don't buy the cheapest plastic stick—invest in one with a secure grip. Also, consider getting a push block for wider boards. Remember, no push stick replaces proper technique: always keep your hands behind the blade and use a riving knife.
Frequently Asked Questions
Can I use a push stick for a miter saw? It's not necessary because miter saws have a downward motion and your hands are typically away from the blade. But for small offcuts, a push stick can help.
How many push sticks should I have? At least two: one for narrow rips and one for larger pieces. Having multiple allows you to work efficiently without pausing.
Can I use a push stick on a router table? Yes, but it's less common. A push stick can help guide small workpieces past the bit.
Conclusion
A woodworking push stick is a small investment that pays huge safety dividends. Whether you make your own or buy one, ensure it fits your hand and workpieces well. Practice using it on scrap wood before tackling real projects. Stay safe and happy woodworking!